低氮燃燒器如何選擇?
如何選擇低氮燃燒器?令許多廠家有些時候不知所措。下面小編從低氮燃燒器的類型、選擇低氮燃燒器考慮的因素,來給大家解答低氮燃燒器如何選擇?
How to choose a low nitrogen burner?
How to choose a low nitrogen burner? Many manufacturers are sometimes at a loss. Below small small make up from the type of low nitrogen burner, choose the factor that low nitrogen burner considers, answer to everybody how low nitrogen burner chooses?
一、低氮燃燒器的類型
Type of low nitrogen burner
燃燒器是工業燃油鍋爐、燃氣鍋爐上面的的重要設備,它保證燃料穩定著火燃燒和燃料的完全燃燒等過程,因此,要抑制NOx的生成量就必須從燃燒器入手。根據降低NOx的燃燒技術,低氮氧化物燃燒器大致分為以下幾類:
Burner is an important equipment in industrial fuel boiler and gas boiler, which ensures the stable ignition of fuel and the complete combustion of fuel. Therefore, to suppress the production of NOx, it must start with burner. According to the combustion technology of reducing NOx, low-nitrogen oxide burners are generally divided into the following categories:
1.低NOx預燃室燃燒器
1. Low NOx precombustion chamber burner
預燃室是近10年來我國開發研究的一種高效率、低NOx分級燃燒技術,預燃室一般由一次風(或二次風)和燃料噴射系統等組成,燃料和一次風快速混合,在預燃室內一次燃燒區形成富燃料混合物,由于缺氧,只是部分燃料進行燃燒,燃料在貧氧和火焰溫度較低的一次火焰區內析出揮發分,因此減少了NOx的生成。
Precombustion chamber development research in China in recent 10 years is a kind of high efficiency and grade of low NOx combustion technology, generally speaking, a precombustion chamber of the wind or secondary air and fuel injection system, etc, the mixed fuel and a wind, in a form in the combustion zone precombustion indoor fuel mixture, due to the lack of oxygen, is only part of the fuel combustion, fuel in poor oxygen and low flame temperature of a flame volatile precipitation in the area, thereby reducing NOx formation.
2.階段燃燒器
2. Stage burner
根據分級燃燒原理設計的階段燃燒器,使燃料與空氣分段混合燃燒,由于燃燒偏離理論當量比,故可降低NOx的生成。
The phase burner designed according to the principle of graded combustion makes the fuel and air burn in different stages. As the combustion deviates from the theoretical equivalence ratio, the generation of NOx can be reduced.
3.自身再循環燃燒器
3. Self recirculation burner
一種是利用助燃空氣的壓頭,把部分燃燒煙氣吸回,進入燃燒器,與空氣混合燃燒。由于煙氣再循環,燃燒煙氣的熱容量大,燃燒溫度降低,NOx減少。
One is to use the pressure head of combustion-supporting air to absorb part of the burning smoke back into the burner and burn it with the air. Due to the recirculation of flue gas, the heat capacity of flue gas is large, the combustion temperature is reduced, and NOx is decreased.
另一種自身再循環燃燒器是把部分煙氣直接在燃燒器內進入再循環,并加入燃燒過程,此種燃燒器有抑制氧化氮和節能雙重效果。
Another kind of self-recirculation burner is to put part of the flue gas into the recirculation directly in the burner and add the combustion process. This kind of burner has the dual effect of inhibiting nitrogen oxide and saving energy.
4.濃淡型燃燒器
4. Thick and light type burner
其原理是使一部分燃料作過濃燃燒,另一部分燃料作過淡燃燒,但整體上空氣量保持不變。由于兩部分都在偏離化學當量比下燃燒,因而NOx都很低,這種燃燒又稱為偏離燃燒或非化學當量燃燒。
The idea is that some of the fuel is burned too much, and some of the fuel is burned too little, but the total amount of air over the air remains the same. Since both parts are burning away from the chemical equivalence ratio, the NOx is very low, which is also called deviation combustion or non-chemical equivalent combustion.
5.分割火焰型燃燒器
5. Split flame burner
其原理是把一個火焰分成數個小火焰,由于小火焰散熱面積大,火焰溫度較低,使"熱反應NO"有所下降。此外,火焰小縮短了氧、氮等氣體在火焰中的停留時間,對"熱反應NO"和"燃料NO"都有明顯的抑制作用。
The principle is to divide a flame into several small flames. As the small flame has a large heat dissipation area and a low flame temperature, the "heat reaction NO" decreases. In addition, the small flame shortens the residence time of oxygen, nitrogen and other gases in the flame, and has obvious inhibition effect on both "heat reaction NO" and" fuel NO".
6.混合促進型燃燒器
6. Mixed accelerator burner
煙氣在高溫區停留時間是影響NOx生成量的主要因素之一,改善燃燒與空氣的混合,能夠使火焰面的厚度減薄,在燃燒負荷不變的情況下,煙氣在火焰面即高溫區內停留時間縮短,因而使NOx的生成量降低?;旌洗龠M型燃燒器就是按照這種原理設計的。
The residence time of flue gas in the high temperature area is one of the main factors influencing NOx production. Improving the mixture of combustion and air can reduce the thickness of the flame surface. The mixed - boost burner is designed according to this principle.
二、
低氮燃燒器選擇考慮的主要參數
2. Main parameters considered in the selection of low nitrogen burner
1、可調比
1. Adjustable ratio
采用了電子比例調節的低氮燃燒器通常應該具備至少5:1以上的高可調比。更低的可調比意味著實際運行過程中更多的ON/Off啟停,同時也意味著更多的天然氣消耗。除非是負荷常年在一個比較小的穩定區間的鍋爐,選擇一個高可調比的燃燒器對于降低天然氣的消耗,降低運行成本,延長設備的使用壽命非常重要。
Low nitrogen burners with electronic proportional regulation should usually have a high adjustable ratio of at least 5 to 1. A lower tunable ratio means more ON/Off stops during the actual operation and more gas consumption. Unless it is a boiler loaded in a relatively small stable range all year round, it is important to select a high adjustable ratio burner to reduce gas consumption, reduce operating costs, and extend the service life of the equipment.
2、NOx排放
2. NOx emission
必須滿足國家和地方的環保排放要求,在滿足要求的前提下,從企業的社會責任角度出發,盡量應該選擇NOx排放更低的設備;
It is necessary to meet the requirements of national and local environmental protection emissions. On the premise of meeting the requirements, from the perspective of corporate social responsibility, the equipment with lower NOx emissions should be selected as far as possible.
3、尾氧含量
3. Tail oxygen content
為了達到充分燃燒的極限過??諝庀禂禐榇蠹s1.1,對應的理論尾氧含量為大約2%.更高的尾氧含量通常意味著燃燒器效率的降低。理想的燃燒器最好尾氧含量可以控制在3%以內;市場上表面燃燒的燃燒器的尾氧含量通常在7%左右,相對于3%的尾氧含量,意味著產生相同的熱量,需要多耗費大約6~8%的天然氣。對于常年運轉或者設備長期在較高負荷運轉,天然氣消耗量比較大的業主,選擇一款尾氧含量低的燃燒器對于降低運行成本至關重要。
In order to reach the maximum excess air coefficient of full combustion, which is about 1.1, the theoretical tail oxygen content is about 2%. A higher tail oxygen content usually means a reduction in burner efficiency. The optimal tail oxygen content of the ideal burner can be controlled within 3%. The tail-oxygen content of combustion burners on the market's surface is usually around 7%, which means the same amount of heat is produced, compared with 3% of tail-oxygen content, which requires about 6-8% more natural gas to be consumed. For the owners who operate all year round or whose equipment is under high load for a long time and whose natural gas consumption is relatively high, it is very important to select a burner with low tail oxygen content to reduce the operating cost.
4、其它主要考慮因素
4. Other major considerations
燃燒穩定性是選擇低氮燃燒器的主要考慮因素,包括設備本身的可靠性。從燃燒穩定性的角度考慮,對于采用FGR技術的低氮燃燒器,需要特別關注FGR煙氣再循環比例,過大的比例意味著燃燒極易不穩定,或者對于設備的技術和控制水平有比較苛刻的要求。
Combustion stability is the main consideration for selecting low nitrogen burners, including the reliability of the equipment itself. From the perspective of combustion stability, for low nitrogen burners using FGR technology, special attention should be paid to the ratio of flue gas recirculation of FGR. Too large a proportion means that the combustion is easy to be unstable, or there are strict requirements on the technology and control level of the equipment.
如果想了解更多關于低氮燃燒器相關知識,請咨詢北京眾誠永源節能環保技術有限公司。
For more information on low nitrogen burners, please consult Beijing chuangwei electromechanical equipment co., LTD.